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永磁铁氧体与钕铁硼充磁在量产中怎么选?轴向与径向充磁如何取舍

End-to-End Solution for Magnetization Automation

永磁电机、传感器与磁吸组件量产时,永磁铁氧体和钕铁硼的选择不能只看磁性能,还要结合充磁方式、工艺难度、成本与成品一致性,轴向、径向充磁是影响方案落地的关键因素。

Jiuju Magnetizer
Jiuju Magnetizer

钕铁硼属于稀土永磁,剩磁、矫顽力远高于铁氧体,磁能积优势明显,适合小型化、高扭矩、轻量化的产品。它既可以做轴向充磁,也可实现径向多极充磁。轴向充磁是磁场沿磁铁厚度方向贯通,结构简单,充磁夹具制作成本低,量产效率高,适合轴向磁通电机、平面磁吸组件;径向充磁磁场沿着半径方向向外或向内,多极径向磁环能形成均匀气隙磁场,广泛用于无刷电机转子。但钕铁硼材质脆,径向多极充磁对充磁头磁场分布要求极高,磁极容易出现磁通量不均,且耐高温、抗退磁能力有限,大电流高温工况下存在退磁风险。

久巨充磁机充磁方向Magnetization Direction of Jiuju Magnetizer
久巨充磁机充磁方向Magnetization Direction of Jiuju Magnetizer

永磁铁氧体磁能积偏低,磁力偏弱,但其抗退磁性能稳定、价格低廉,适合大批量低成本家电电机、风机水泵马达。铁氧体同样支持轴向与径向充磁。轴向充磁工艺成熟,良率稳定;铁氧体径向多极充磁局限性较大,大块铁氧体径向充磁时磁极波形畸变明显,磁隙磁场波动大,很难实现高精度多极磁场,所以量产中铁氧体径向充磁应用少于轴向。

久巨充磁方向Magnetization Direction of Jiuju
久巨充磁方向Magnetization Direction of Jiuju

量产选型思路:追求大功率、小体积、高磁密度,优先钕铁硼。若转子需要径向多极磁场,在预算充足前提下选用钕铁硼磁环径向充磁;结构扁平、磁场沿厚度方向作用,采用钕铁硼轴向充磁。产品对磁力要求不高,看重成本与长期稳定性,工作温度波动大,可选永磁铁氧体,尽量以轴向充磁方案为主,减少复杂径向多极设计。另外还要兼顾充磁设备投入。径向多极充磁需要定制专用充磁线圈,单次充磁能耗更高,小批量生产成本偏高;轴向充磁夹具通用性强,换型更快。综合磁性能、充磁工艺难度、良率与采购成本,才能选出适配量产的永磁与充磁方案。

Magnetization of Magnetic Materials
3C Electronic Magnetization
Motor Rotor Magnetization
Car Speaker Magnetization
New Energy Vehicle Industry
Medical Equipment Industry
Other Industries
久巨异形衫钴磁铁充磁工艺案例视频—久巨充磁机

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久巨衫钴磁铁如何获得稳定磁性充磁案例视频—久巨充...

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Video on Automatic Magnet Magnetization—Jiuju Magnetizer

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Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers’ skill level and fatigue, and the strong magnetic field environment also poses safety hazards.

Magnetization for Magnetic Phone Chargers – Precisely Aligned with Core Magnetic Charging Processes

Magnetization for Magnetic Phone Chargers – Precisely Aligned with Core Magnetic Charging Processes

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We specialize in magnetization and testing services for magnetic phone charger heads and magnetic data cables. Using precise magnetization processes, we ensure stable magnetic performance of charger heads and professionally verify that data cables meet magnetic performance standards. This guarantees secure connections, reliable use, and compatibility with all mobile magnetic charging scenarios.

JiuJu Electronic Magnetizer: Crack the industry pain point, realize the performance and cost of...

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JIUJU electronic magnetizers address the challenges faced by electronics manufacturers. Using transformer step-up and pulse phase-shift control technology, they ensure magnetization precision and efficiency. Intelligent dual cooling and optimized material selection reduce costs, achieving a balance of high performance and low cost while improving production efficiency.

久巨高音驱动头充磁案例视频—久巨充磁机

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电机运行出现异响、动力输出衰减、能耗升高等问题,很多故障并非绕组或轴承损坏,根源来自磁场分布不均。

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Video on Automatic Magnetization of Bearing Steel—Jiuju Magnetizer

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Magnetic screwdrivers are typically made of alloy steel, which inherently possesses some residual magnetism. When magnetized, the screwdriver is placed in a strong pulsed magnetic field, causing the internal magnetic domains to align axially. Once the external magnetic field is removed, the screwdriver retains a stable magnetic field, enabling it to attract iron screws.

Case Study: Magnetizing and Restoring Vintage Audio Speakers—Jiuju Magnetizing Machine

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In the field of audio collection and repair, due to the age of antique speakers, long-term use or storage environment, there are often magnet demagnetization problems, resulting in weak sound, declining resolution, low-frequency loss, losing the original sound quality level. Relying on professional magnetizing equipment and mature technology, JiuJu Automation has completed many cases of antique speaker magnetization repair, and the following combines real data and practical procedures to introduce the technology and examples in detail.

Video on Magnetizing Automotive Motor Rotors—Jiuju Magnetizing Machine

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Jiuju Automation’s automotive motor rotor magnetization machine utilizes advanced magnetization technology to ensure a uniform and stable rotor magnetic field, thereby enhancing motor performance and efficiency. It is widely used in the manufacturing of drive motors for new energy vehicles.

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”In traditional pre-magnetization processes, magnetizing the magnets in advance causes the magnetic poles to repel each other and attract iron filings during motor assembly, which limits yield rates and poses safety hazards.” The "assemble first, magnetize later" approach uses integrated magnetization technology to allow magnets to be precisely positioned in a non-magnetized state, with magnetization and shaping performed uniformly after assembly is complete. This innovation eliminates magnetic interference, enables the design of motors with higher rotational speeds, and boosts assembly efficiency by more than 30%. It is rapidly becoming the mainstream choice among manufacturers of new energy motors and servo motors.

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Professional Four-Station Motor Magnetizer Solution – Providing highly efficient, automated magnetization and testing integrated equipment for new energy vehicles, consumer electronics, and industrial motor manufacturers. Significantly boosts production efficiency by 300%, reduces labor costs, and ensures consistent product quality.

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久巨充磁视频案例:医疗磁条充磁。久巨自动化(小巨人)提供充磁设备、表磁检测、磁路机整体方案,磁密波动±0.2%、即充即检。联系久巨自动化获取更多充磁方案报价,+86 134-2897-6919/180-0255-6337微信同号、邮箱sam@szjiuju.comThe

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Video Guide on How to Select a Magnetizing Machine—Jiuju Magnetizing Machines

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When selecting a magnetizing machine, most people focus solely on the main unit’s power as their first step—and this is precisely the biggest misconception. The magnetizing effect depends on the synergy between energy output and the magnetic field focusing provided by the fixture, not simply on the rated power.

A 20-Second Video Guide on How to Choose a Magnetizing Machine—Jiuju Magnetizing Machine

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Learn how to select the right Jiuju magnetizing machine in just 20 seconds and easily find the model that fits your needs. You can check the specifications from multiple angles one by one. Start by determining the type of magnet in your product; different materials correspond to specific machine specifications.

3000V Magnetizing Machine and Chiller Operation Demonstration Video—Jiuju Magnetizing Machine

3000V Magnetizing Machine and Chiller Operation Demonstration Video—Jiuju Magnetizing Machine

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This issue provides a comprehensive guide to the standard operating procedures for ice water machines. Mastering the correct usage will effectively improve the equipment’s operational efficiency. Before starting the machine, inspect the piping, wiring, and water level to ensure there are no leaks and that all components are in good condition. Turn on the main power supply, check the equipment’s self-test status, and set operating parameters such as water temperature and pressure according to production requirements.

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Video on the Wiring Procedure for a 3000V General-Purpose Industrial Magnetizer—Jiuju Magnetizer

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Before proceeding, be sure to disconnect the equipment from the main power supply and verify that the unit is completely de-energized to prevent any live wiring work. First, inspect the power cord and connection cables to ensure there is no visible damage or wear, and that the connectors are free of debris and dirt. Match the connectors to the corresponding labels on the equipment, and connect the power supply line, magnetizing coil line, and control line in sequence. Ensure the plugs are securely locked into place, and arrange the cables neatly so they are not pinched or tangled.

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