充磁设备日常维护指南:5个关键步骤延长使用寿命
Frequently Asked Questions Capacitor maintenanceCoil inspectionJIUJU Magnetizer MaintenanceMagnetizing equipment lifespanMagnetizing equipment maintenance Industrial magnetizer fault analysis JIUJU magnetizer technical supportMagnetizer Maintenance充磁设备寿命Maintenance of magnetizing equipment电容维护线圈检查3860
End-to-End Solution for Magnetization Automation
Automated Magnetic Charging Integrated Solution
日常维护五步法,充磁设备是产线核心装备,一旦故障停机,损失按小时计算。落实以下5个维护步骤,能让设备长期稳定运行。久巨建议客户将维护节点纳入日常排班,避免突发停机影响交付。
第一步:电容组放电检查(每日必做)。脉冲充磁机的电容组是核心储能元件。每天开机前确认电容已完全放电,用万用表测残余电压应处于安全低位。目视检查电容外壳有无鼓包或漏液迹象。电容正常使用寿命数年,超期须按批次更换。

第二步:充磁线圈清洁(每周一次)。线圈表面积尘受潮会显著增加放电损耗、降低充磁效率。每周用无水酒精擦拭线圈表面,检查绝缘层有无破损或变色——那是过热的危险信号。多极充磁线圈还需逐一检查各极连接是否松动。
第三步:冷却系统巡检(每日一次)。脉冲充磁高电流放电产生大量热量。水冷系统需检查水位和管路有无渗漏;风冷系统需清洁散热风扇和进气滤网。务必记录冷却水温数据,异常升温须立即停机排查。

第四步:接线端子紧固(每月一次)。高电流充磁时接线端子因热胀冷缩容易松动,松动端子会发热氧化形成恶性循环。每月用扭矩扳手逐一检查并紧固。
第五步:定期校准(每季度一次)。用标准磁体做充磁校准测试,对比磁通量数据与出厂基准值。偏差超出允许范围就要排查线圈老化或电容衰减问题,提前更换避免产线停摆。久巨设备的校准接口开放标准,便于客户对接自有检测工位。

Magnetization of Magnetic Materials
3C Electronic Magnetization
Motor Rotor Magnetization
Car Speaker Magnetization
New Energy Vehicle Industry
Medical Equipment Industry
Other Industries

Video on Automatic Magnet Magnetization—Jiuju Magnetizer
August 17, 2026
Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers’ skill level and fatigue, and the strong magnetic field environment also poses safety hazards.

Magnetization for Magnetic Phone Chargers – Precisely Aligned with Core Magnetic Charging Processes
November 13, 2025
We specialize in magnetization and testing services for magnetic phone charger heads and magnetic data cables. Using precise magnetization processes, we ensure stable magnetic performance of charger heads and professionally verify that data cables meet magnetic performance standards. This guarantees secure connections, reliable use, and compatibility with all mobile magnetic charging scenarios.

JIUJU Electronic Magnetizers: Solving Industry Pain Points and Achieving the Optimal Balance of Performance and Cost
November 11, 2025
JIUJU electronic magnetizers address the challenges faced by electronics manufacturers. Using transformer step-up and pulse phase-shift control technology, they ensure magnetization precision and efficiency. Intelligent dual cooling and optimized material selection reduce costs, achieving a balance of high performance and low cost while improving production efficiency.

Video on Automatic Magnetization of Bearing Steel—Jiuju Magnetizer
August 19, 2026
SK3 high-carbon steel is a type of carbon tool steel. It is not a permanent magnet material in itself, but can be made to possess stable magnetic properties through a specialized magnetization process, meeting the requirements of industrial applications such as magnetic bearings and positioning and holding.

Why Does the Tip “Stick” to the Screw? A Video Explanation of Magnetization—Jiuju Magnetizing Machine
August 2, 2026
Magnetic screwdrivers are typically made of alloy steel, which inherently possesses some residual magnetism. When magnetized, the screwdriver is placed in a strong pulsed magnetic field, causing the internal magnetic domains to align axially. Once the external magnetic field is removed, the screwdriver retains a stable magnetic field, enabling it to attract iron screws.

Case Study: Magnetizing and Restoring Vintage Audio Speakers—Jiuju Magnetizing Machine
July 6, 2026
In the field of audio collection and repair, due to the age of antique speakers, long-term use or storage environment, there are often magnet demagnetization problems, resulting in weak sound, declining resolution, low-frequency loss, losing the original sound quality level. Relying on professional magnetizing equipment and mature technology, JiuJu Automation has completed many cases of antique speaker magnetization repair, and the following combines real data and practical procedures to introduce the technology and examples in detail.

Video on Magnetizing Automotive Motor Rotors—Jiuju Magnetizing Machine
July 22, 2026
Jiuju Automation’s automotive motor rotor magnetization machine utilizes advanced magnetization technology to ensure a uniform and stable rotor magnetic field, thereby enhancing motor performance and efficiency. It is widely used in the manufacturing of drive motors for new energy vehicles.

Video Case Study: Magnetizing Machine for Automotive Motor Rotors—Jiuju Magnetizing Machine
July 5, 2026
”In traditional pre-magnetization processes, magnetizing the magnets in advance causes the magnetic poles to repel each other and attract iron filings during motor assembly, which limits yield rates and poses safety hazards.” The "assemble first, magnetize later" approach uses integrated magnetization technology to allow magnets to be precisely positioned in a non-magnetized state, with magnetization and shaping performed uniformly after assembly is complete. This innovation eliminates magnetic interference, enables the design of motors with higher rotational speeds, and boosts assembly efficiency by more than 30%. It is rapidly becoming the mainstream choice among manufacturers of new energy motors and servo motors.

JIUJU Four-Station Motor Magnetizer – A Revolutionary Solution to Enhance New Energy Vehicle Motor Manufacturing Efficiency
November 10, 2025
Professional Four-Station Motor Magnetizer Solution – Providing highly efficient, automated magnetization and testing integrated equipment for new energy vehicles, consumer electronics, and industrial motor manufacturers. Significantly boosts production efficiency by 300%, reduces labor costs, and ensures consistent product quality.

JiuJu Magnetic Stripe Magnetization Video Case: Medical Magnetic Stripe Magnetization
January 7, 2026
久巨充磁视频案例:医疗磁条充磁。久巨自动化(小巨人)提供充磁设备、表磁检测、磁路机整体方案,磁密波动±0.2%、即充即检。联系久巨自动化获取更多充磁方案报价,+86 134-2897-6919/180-0255-6337微信同号、邮箱sam@szjiuju.comThe

Video Guide on How to Select a Magnetizing Machine—Jiuju Magnetizing Machines
August 8, 2026
When selecting a magnetizing machine, most people focus solely on the main unit’s power as their first step—and this is precisely the biggest misconception. The magnetizing effect depends on the synergy between energy output and the magnetic field focusing provided by the fixture, not simply on the rated power.

A 20-Second Video Guide on How to Choose a Magnetizing Machine—Jiuju Magnetizing Machine
July 21, 2026
Learn how to select the right Jiuju magnetizing machine in just 20 seconds and easily find the model that fits your needs. You can check the specifications from multiple angles one by one. Start by determining the type of magnet in your product; different materials correspond to specific machine specifications.

3000V Magnetizing Machine and Chiller Operation Demonstration Video—Jiuju Magnetizing Machine
July 3, 2026
This issue provides a comprehensive guide to the standard operating procedures for ice water machines. Mastering the correct usage will effectively improve the equipment’s operational efficiency. Before starting the machine, inspect the piping, wiring, and water level to ensure there are no leaks and that all components are in good condition. Turn on the main power supply, check the equipment’s self-test status, and set operating parameters such as water temperature and pressure according to production requirements.

Video on the Wiring Procedure for a 3000V General-Purpose Industrial Magnetizer—Jiuju Magnetizer
July 2, 2026
Before proceeding, be sure to disconnect the equipment from the main power supply and verify that the unit is completely de-energized to prevent any live wiring work. First, inspect the power cord and connection cables to ensure there is no visible damage or wear, and that the connectors are free of debris and dirt. Match the connectors to the corresponding labels on the equipment, and connect the power supply line, magnetizing coil line, and control line in sequence. Ensure the plugs are securely locked into place, and arrange the cables neatly so they are not pinched or tangled.
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