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Magnetization Intensity Not Up to Standard? A Summary of Key Factors Affecting Magnetic Steel in New Energy Motor Rotors

End-to-End Solution for Magnetization Automation

The power output and energy efficiency of new energy drive motors are directly related to the quality of the rotor magnet’s magnetization. Failure to meet magnetization strength standards can lead to a decline in motor torque and reduced efficiency at high speeds; in severe cases, it can even cause demagnetization and failure. As such, it is a core quality metric that must be strictly controlled during mass production. Identifying the key factors affecting magnetization strength helps mitigate quality risks at the source.

Jiuju New Energy Motor Rotor Magnets
Jiuju New Energy Motor Rotor Magnets

The properties of the magnetic material are a fundamental prerequisite. There are significant differences in coercivity and remanence between different grades of permanent magnet materials. High-grade neodymium-iron-boron magnets have high coercivity and require a stronger magnetizing field to achieve saturation magnetization; If the material itself has composition deviations or internal defects, it will be difficult to achieve the expected magnetic performance even with sufficient magnetization energy. Therefore, it is necessary to verify the consistency of the magnet grade and batch before magnetization to avoid insufficient strength caused by material factors.

Jiuju Motor Magnet Insertion and Magnetization
Jiuju Motor Magnet Insertion & Magnetization

The energy output of the magnetizing equipment is a key factor. To achieve full saturation, the magnetizing field strength must reach 3 to 5 times the coercive force of the magnet; the equipment’s capacitor energy storage, discharge current, and circuit impedance collectively determine the actual energy output. The rated power is not equivalent to the actual effective magnetic field. If the equipment is aging, the capacitors have degraded, or there are poor electrical connections, the actual magnetizing energy will be significantly reduced, resulting in incomplete magnetization.

The design of the magnetizing fixture directly determines the magnetic field utilization rate. For the same host power, there are significant differences in the magnetic field focusing capabilities of specialized fixtures. The number of coil turns in the fixture, the magnetic permeability structure of the iron core, and the clearance between the fixture and the rotor all affect the actual magnetic field strength at the position of the magnet. When general-purpose fixtures are used to accommodate rotors of multiple specifications, problems such as uneven magnetic field distribution and localized under-magnetization are likely to occur.

Jiuju New Energy Motor Magnet Insertion and Magnetization
Jiuju New Energy Motor Magnet Insertion & Magnetization

Controlling magnetization process parameters is essential for ensuring mass production quality. Parameters such as magnetization voltage, number of pulses, and magnetization time must be precisely set according to the magnet specifications; parameter drift or failure to switch according to specifications can result in batch magnetization strengths falling below standards. Additionally, if magnets are exposed to high temperatures, severe vibrations, or reverse magnetic field interference after magnetization, they may become demagnetized, leading to a decline in magnetic strength.

Magnetization of Magnetic Materials
3C Electronic Magnetization
Motor Rotor Magnetization
Car Speaker Magnetization
New Energy Vehicle Industry
Medical Equipment Industry
Other Industries
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