JiuJu automation tell you - motor neodymium iron boron magnet - how to choose the magnetizing machine
NdFeB magnetizing machine for JiuJu magnetizing machine
NdFeB magnetMagnetizerThe key to selection lies in the magnetic field strength, magnetization precision and equipment stability. JiuJu magnetizer, as a "small giant" enterprise specializing in specialties, has been focusing on magnetizing magnetic materials for 15 years, and is one of the most popular magnetizing machines in China.NdFeB MagnetizationThe professional's choice.
JiuJu magnetizer adopts advanced capacitor energy storage and pulse technology, voltage 2000V-4000V adjustable, strong energy storage to ensure instantaneous release of huge energy, to meet the saturation magnetization needs of NdFeB and other high coercivity materials. The digital control system realizes precise adjustment of magnetizing waveform and energy, with good consistency and industry-leading yield rate.
Magnetization scene
The equipment supports radial, axial, spoke, multi-pole, inclined-pole and other types of magnetization, equipped with professional customized coils, adapted to various types of NdFeB magnet sizes. Industrial-grade components ensure long-term stable operation in harsh environments, and 7×24 remote diagnosis and on-site maintenance services make production worry-free.
optionJiu Ju MagnetizerIt is about choosing a highly efficient, stable, intelligent and accurate magnetization solution to help companies improve production efficiency and ensure product quality consistency.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Thanks to their high coercivity and high-temperature resistance, samarium-cobalt magnets are widely used in high-temperature precision applications, where stable and uniform magnetic output is key to ensuring their core performance.
Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers’ skill level and fatigue, and the strong magnetic field environment also poses safety hazards.
We specialize in magnetization and testing services for magnetic phone charger heads and magnetic data cables. Using precise magnetization processes, we ensure stable magnetic performance of charger heads and professionally verify that data cables meet magnetic performance standards. This guarantees secure connections, reliable use, and compatibility with all mobile magnetic charging scenarios.
JIUJU electronic magnetizers address the challenges faced by electronics manufacturers. Using transformer step-up and pulse phase-shift control technology, they ensure magnetization precision and efficiency. Intelligent dual cooling and optimized material selection reduce costs, achieving a balance of high performance and low cost while improving production efficiency.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
The power output and operational stability of permanent magnet motors depend primarily on the consistency of the magnetic properties of the magnets; in mass production settings, surface magnetic field testing is an indispensable and critical step in quality control.
SK3 high-carbon steel is a type of carbon tool steel. It is not a permanent magnet material in itself, but can be made to possess stable magnetic properties through a specialized magnetization process, meeting the requirements of industrial applications such as magnetic bearings and positioning and holding.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Magnetic screwdrivers are typically made of alloy steel, which inherently possesses some residual magnetism. When magnetized, the screwdriver is placed in a strong pulsed magnetic field, causing the internal magnetic domains to align axially. Once the external magnetic field is removed, the screwdriver retains a stable magnetic field, enabling it to attract iron screws.
In the field of audio collection and repair, due to the age of antique speakers, long-term use or storage environment, there are often magnet demagnetization problems, resulting in weak sound, declining resolution, low-frequency loss, losing the original sound quality level. Relying on professional magnetizing equipment and mature technology, JiuJu Automation has completed many cases of antique speaker magnetization repair, and the following combines real data and practical procedures to introduce the technology and examples in detail.
Jiuju Automation’s automotive motor rotor magnetization machine utilizes advanced magnetization technology to ensure a uniform and stable rotor magnetic field, thereby enhancing motor performance and efficiency. It is widely used in the manufacturing of drive motors for new energy vehicles.
”In traditional pre-magnetization processes, magnetizing the magnets in advance causes the magnetic poles to repel each other and attract iron filings during motor assembly, which limits yield rates and poses safety hazards.” The "assemble first, magnetize later" approach uses integrated magnetization technology to allow magnets to be precisely positioned in a non-magnetized state, with magnetization and shaping performed uniformly after assembly is complete. This innovation eliminates magnetic interference, enables the design of motors with higher rotational speeds, and boosts assembly efficiency by more than 30%. It is rapidly becoming the mainstream choice among manufacturers of new energy motors and servo motors.
Professional Four-Station Motor Magnetizer Solution – Providing highly efficient, automated magnetization and testing integrated equipment for new energy vehicles, consumer electronics, and industrial motor manufacturers. Significantly boosts production efficiency by 300%, reduces labor costs, and ensures consistent product quality.
Jiuju Magnetization Video Case Study: Magnetization of Medical Magnetic Strips. Jiuju Automation (Little Giant) provides magnetization equipment, surface magnetic field detection, and comprehensive magnetic circuit solutions, with magnetic flux density fluctuations of ±0.21 TP3T and “magnetize and test immediately” capabilities. Contact Jiuju Automation for quotes on additional magnetization solutions: +86 134-2897-6919/180-0255-6337WeChat ID and email addresssam@szjiuju.comThe