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久巨充磁案例:硅胶磁材产品的充磁全流程记录

End-to-End Solution for Magnetization Automation

在工业制造领域,硅胶磁性产品因兼具柔性特质与磁性能,广泛应用于智能穿戴、密封组件等场景。其磁性能的精准赋予,核心依赖专业充磁工艺。本次久巨充磁承接硅胶产品充磁项目,成功实现产品磁力从0.01高斯到15.5高斯的跨越式提升,以下为全流程详细记录。

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项目前期,我们先完成需求对接与基础准备工作。客户提供的硅胶产品内置磁性颗粒,初始磁力仅0.01高斯,几乎无实用磁性能,需通过充磁处理达到稳定磁性,适配后续装配需求。技术团队先对产品进行全面检测,确认其尺寸规格、硅胶材质厚度及内置磁材类型,确保充磁工艺与产品特性匹配。同时,选用久巨3000V充磁机作为核心设备,该设备通过高压电容储能后瞬间放电产生强磁场,可精准突破磁性材料内禀矫顽力,实现高效饱和充磁。操作前严格执行安全规程,检查设备电源接地、冷却系统通畅性,清理作业区域易燃易爆物品,操作人员穿戴绝缘手套与防护眼镜,杜绝金属饰品佩戴,保障作业安全。

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充磁实施阶段是流程核心,分为参数调试、工件定位与充磁执行三步。技术人员依据产品磁材特性与目标磁力,经多次模拟测试后,将充磁机电压参数精准设定为3000V。考虑到硅胶材质柔性特质,定制专用定位夹具,将待充磁产品平稳固定于充磁头预定位置,确保产品与充磁头有效接触,避免充磁过程中移位导致磁力分布不均。确认无误后,操作人员退至安全区域按下启动按钮,设备电容瞬间释放高压电流,通过充磁线圈产生强磁场,使硅胶内置磁性颗粒沿磁力线方向有序排列。整个充磁过程仅耗时数秒,设备自动完成磁场施加与复位,期间实时监测电流、磁场强度等参数,确保运行稳定。

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充磁完成后,进入后处理与检测环节。待设备磁场完全衰减后,小心取出产品,清除表面残留杂质。采用高精度高斯计对产品进行多点磁力检测,结果显示,产品平均磁力达15.5高斯,较初始值提升1550倍,且磁力分布均匀,完全符合客户使用要求。同时对充磁设备进行停机维护,清理充磁头工作面,关闭电源与冷却系统,如实记录本次作业的产品数量、参数设置、检测数据等信息,形成完整生产档案。

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Magnetization of Magnetic Materials
3C Electronic Magnetization
Motor Rotor Magnetization
Car Speaker Magnetization
New Energy Vehicle Industry
Medical Equipment Industry
Other Industries
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