Magnetic ring magnetization for transmission is a core technology in the automotive transmission system, which ensures the precise operation of key components such as speed sensors and electromagnetic actuators by precisely controlling the strength and distribution of the magnetic field. This technology adopts advanced technology such as pulse magnetization method, which can generate a high intensity magnetic field within milliseconds, so that high-performance permanent magnetic materials such as neodymium iron boron can reach the saturation state of magnetization, providing stable and reliable detection of magnetic signals and transmission of power for the gearbox.
Through scientific design of magnetizing process and optimization of parameters, the magnetic ring magnetizing technology for gearbox effectively solves the problems of uneven magnetic field distribution and large linear error in traditional magnetizing methods. By adopting multi-pole magnetizing technology and precise magnetic field constraints, it can realize the precision magnetization of 15 pairs of magnetic poles and ensure the output of multiple square wave pulses during one week of motor rotation, which significantly improves the accuracy and reliability of rotational speed measurement. This technology not only ensures the normal operation of the gearbox, but also lays a solid technical foundation for the intelligent development of the automotive transmission system.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Thanks to their high coercivity and high-temperature resistance, samarium-cobalt magnets are widely used in high-temperature precision applications, where stable and uniform magnetic output is key to ensuring their core performance.
Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers’ skill level and fatigue, and the strong magnetic field environment also poses safety hazards.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.