Motor rotors are prone to demagnetization under operating conditions such as high temperatures, overloads, and reverse magnetic fields. This causes the internal magnetic domains to become disorganized and the residual magnetism to continuously decay, directly leading to a decrease in torque and a drop in efficiency, which affects the overall operational performance of the motor. A demagnetized rotor does not need to be scrapped immediately; its magnetic properties can be effectively restored through a specialized pulse magnetization process.
The repair process relies on the instantaneous discharge of a 3,000-volt high-voltage capacitor to generate a strong millisecond-level magnetic pulse that penetrates the rotor’s permanent magnets, forcing the magnetic domains to realign and achieving saturation magnetization. After repair, the motor’s torque can be restored to its nominal level. Magnetization parameters must be precisely set to match the magnet grade and the degree of demagnetization, to avoid under-magnetization or energy overshoot that could damage the magnets.
Jiuju’s high-voltage pulse magnetization equipment is equipped with a high-precision energy control system and is suitable for a wide range of demagnetization and repair scenarios involving motor rotors. Combined with online magnetic field measurement to verify restoration effectiveness, it provides stable and reliable process support for motor repair and remanufacturing.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Thanks to their high coercivity and high-temperature resistance, samarium-cobalt magnets are widely used in high-temperature precision applications, where stable and uniform magnetic output is key to ensuring their core performance.
Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers’ skill level and fatigue, and the strong magnetic field environment also poses safety hazards.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.
Problems such as unusual noises during motor operation, reduced power output, and increased energy consumption often stem not from damaged windings or bearings, but from uneven magnetic field distribution.
To address the need for rework due to defective magnetic circuits in audio speakers, the restoration of demagnetized finished products, and the elimination of residual magnetism during the production process, Jiuju offers an integrated magnetization and demagnetization process solution that covers magnetic circuit components for speakers of all sizes, including both internal and external magnet types.
Irregularly shaped samarium-cobalt magnets have complex magnetic pole configurations. Combined with the high-temperature resistance and high coercive force of samarium-cobalt materials, this makes them highly prone to issues such as magnetic field non-uniformity and uneven magnetization during magnetization, placing high demands on tooling and process parameters.
Sintered neodymium-iron-boron magnetic rings are widely used in precision equipment such as motors and sensors; multipole magnetization imposes stringent requirements on magnetic field uniformity and the positioning accuracy of the magnetic poles.