{"id":2204,"date":"2026-07-23T14:28:51","date_gmt":"2026-07-23T06:28:51","guid":{"rendered":"https:\/\/www.jiujumagtec.com\/?p=2204"},"modified":"2026-08-01T12:32:40","modified_gmt":"2026-08-01T04:32:40","slug":"in-depth-analysis-of-the-working-mechanism-and-the-entire-process-of-magnetization-of-magnetizing-machines-2-2-4-2","status":"publish","type":"post","link":"https:\/\/www.jiujumagtec.com\/en\/industry-magnetization-solution\/motor-industry-magnetization-solution\/2204.html","title":{"rendered":"Why Does the Torque of a Stepper Motor Always Fall Short of the Design Value After Magnetization? \u2014 Jiuju Magnetizer"},"content":{"rendered":"
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End-to-End Solution for Magnetization Automation<\/h1>\n\n\n\n

Automated Magnetic Charging Integrated Solution<\/p>\n<\/div>\n<\/div>

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\"Magnetizing<\/div>Magnetizing Equipment<\/b><\/div>
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\"Magnetization<\/div>Magnetization Automation<\/b><\/div>
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\"Magnet<\/div>Magnet Measuring Instruments<\/b><\/div>
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\"Magnetization<\/div>Magnetization Services<\/b><\/div>
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R&D teams at many factories ask: \u201cI\u2019m using N50 neodymium-iron-boron magnets. According to theoretical calculations, the torque should reach 0.5 N\u00b7m, so why does the measurement after magnetization show only 0.38? The magnet supplier says there\u2019s nothing wrong with the magnets, so where is the problem?\u201d\u00a0In many cases, this has to do with yourMagnetizer<\/strong>This is directly related to whether the product features are a good fit.<\/p>\n\n\n\n

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Actually, the crux of this issue is thatMagnetization Not Saturated<\/strong>\u2014\u2014 Our theoretical torque calculations are all based on the assumption that the permanent magnets have reached saturation remanence; however, in actual production, the unique structure of stepper motors, combined with ordinaryMagnetizer<\/strong>With the standard configuration, the effective magnetic field for magnetization often fails to meet the saturation requirements.<\/p>\n\n\n\n

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In stepper motors\u2014especially micro stepper motors\u2014the rotor magnets are often small, ring-shaped magnets, frequently with an outer diameter of only 8\u201320 mm, yet they must accommodate 10\u201320 pairs of magnetic poles. TraditionalMagnetizer<\/strong>The standard magnetizing coil supplied with the product has a very limited coil window area due to the small size of the magnet, making it impossible to fit an excitation coil with sufficient ampere-turns; Even if one were to attempt to increase the coil\u2019s outer diameter to boost the ampere-turns, this would result in a longer magnetic path and a sharp increase in leakage flux. Ultimately, the effective magnetic field actually acting within the magnet would fall far short of the peak magnetic field of 3 T or higher required for the saturation magnetization of neodymium-iron-boron magnets.<\/p>\n\n\n\n

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To address this structural bottleneck, many factories opt for customizedMagnetizer<\/strong>, paired with a custom single-turn, low-inductance magnetizing coil, combined with a low-voltage, high-current pulse discharge scheme: The low inductance characteristics of the single-turn coil enable an extremely rapid current response, boosting the effective magnetic field to over 5 T in a very short time\u2014sufficient to penetrate small-volume magnets and allow the magnetic domains to align fully, ultimately restoring the magnet\u2019s remanence to the standard value, thereby enabling the torque to meet design requirements.<\/p>\n\n\n\n

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<\/i>Magnetization of Magnetic Materials<\/span><\/div>
<\/i>3C Electronic Magnetization<\/span><\/div>
<\/i>Motor Rotor Magnetization<\/span><\/div>
<\/i>Car Speaker Magnetization<\/span><\/div>
<\/i>New Energy Vehicle Industry<\/span><\/div>
<\/i>Medical Equipment Industry<\/span><\/div>
<\/i>Other Industries<\/span><\/div><\/div><\/div>
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<\/i>2026\u5e749\u670811\u65e5<\/span><\/div>

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<\/i>2026\u5e749\u67089\u65e5<\/span><\/div>

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\"Video<\/a>

Video on Automatic Magnet Magnetization\u2014Jiuju Magnetizer<\/a><\/h3>
<\/i>August 17, 2026<\/span><\/div>

Magnetization itself is a physical process that takes place in milliseconds; what truly slows down the overall production cycle are the manual loading, unloading, and alignment and calibration steps. In manual magnetization mode, workers must pick up and place each part individually and verify the polarity direction, which takes several seconds per part. Production capacity fluctuates significantly depending on the workers\u2019 skill level and fatigue, and the strong magnetic field environment also poses safety hazards.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"Magnetization<\/a>

Magnetization for Magnetic Phone Chargers \u2013 Precisely Aligned with Core Magnetic Charging Processes<\/a><\/h3>
<\/i>November 13, 2025<\/span><\/div>

We specialize in magnetization and testing services for magnetic phone charger heads and magnetic data cables. Using precise magnetization processes, we ensure stable magnetic performance of charger heads and professionally verify that data cables meet magnetic performance standards. This guarantees secure connections, reliable use, and compatibility with all mobile magnetic charging scenarios.<\/p><\/div><\/div>

\"JiuJu<\/a>

JIUJU Electronic Magnetizers: Solving Industry Pain Points and Achieving the Optimal Balance of Performance and Cost<\/a><\/h3>
<\/i>November 11, 2025<\/span><\/div>

JIUJU electronic magnetizers address the challenges faced by electronics manufacturers. Using transformer step-up and pulse phase-shift control technology, they ensure magnetization precision and efficiency. Intelligent dual cooling and optimized material selection reduce costs, achieving a balance of high performance and low cost while improving production efficiency.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

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<\/i>2026\u5e749\u67085\u65e5<\/span><\/div>

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\"Video<\/a>

Video on Automatic Magnetization of Bearing Steel\u2014Jiuju Magnetizer<\/a><\/h3>
<\/i>August 19, 2026<\/span><\/div>

SK3 high-carbon steel is a type of carbon tool steel. It is not a permanent magnet material in itself, but can be made to possess stable magnetic properties through a specialized magnetization process, meeting the requirements of industrial applications such as magnetic bearings and positioning and holding.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"\u4e45\u5de8\u53e4\u8463\u5587\u53ed\u5145\u78c1\u5de5\u827a\u6848\u4f8b\u89c6\u9891\u2014\u4e45\u5de8\u5145\u78c1\u673a\"<\/a>

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<\/i>2026\u5e749\u670813\u65e5<\/span><\/div>

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<\/i>2026\u5e749\u670810\u65e5<\/span><\/div>

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\"Why<\/a>

Why Does the Tip \u201cStick\u201d to the Screw? A Video Explanation of Magnetization\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>August 2, 2026<\/span><\/div>

Magnetic screwdrivers are typically made of alloy steel, which inherently possesses some residual magnetism. When magnetized, the screwdriver is placed in a strong pulsed magnetic field, causing the internal magnetic domains to align axially. Once the external magnetic field is removed, the screwdriver retains a stable magnetic field, enabling it to attract iron screws.<\/p><\/div><\/div>

\"Case<\/a>

Case Study: Magnetizing and Restoring Vintage Audio Speakers\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>July 6, 2026<\/span><\/div>

In the field of audio collection and repair, due to the age of antique speakers, long-term use or storage environment, there are often magnet demagnetization problems, resulting in weak sound, declining resolution, low-frequency loss, losing the original sound quality level. Relying on professional magnetizing equipment and mature technology, JiuJu Automation has completed many cases of antique speaker magnetization repair, and the following combines real data and practical procedures to introduce the technology and examples in detail.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"Video<\/a>

Video on Magnetizing Automotive Motor Rotors\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>July 22, 2026<\/span><\/div>

Jiuju Automation\u2019s automotive motor rotor magnetization machine utilizes advanced magnetization technology to ensure a uniform and stable rotor magnetic field, thereby enhancing motor performance and efficiency. It is widely used in the manufacturing of drive motors for new energy vehicles.<\/p><\/div><\/div>

\"Video<\/a>

Video Case Study: Magnetizing Machine for Automotive Motor Rotors\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>July 5, 2026<\/span><\/div>

\u201dIn traditional pre-magnetization processes, magnetizing the magnets in advance causes the magnetic poles to repel each other and attract iron filings during motor assembly, which limits yield rates and poses safety hazards.\u201d The \"assemble first, magnetize later\" approach uses integrated magnetization technology to allow magnets to be precisely positioned in a non-magnetized state, with magnetization and shaping performed uniformly after assembly is complete. This innovation eliminates magnetic interference, enables the design of motors with higher rotational speeds, and boosts assembly efficiency by more than 30%. It is rapidly becoming the mainstream choice among manufacturers of new energy motors and servo motors.<\/p><\/div><\/div>

\"JiuJi<\/a>

JIUJU Four-Station Motor Magnetizer \u2013 A Revolutionary Solution to Enhance New Energy Vehicle Motor Manufacturing Efficiency<\/a><\/h3>
<\/i>November 10, 2025<\/span><\/div>

Professional Four-Station Motor Magnetizer Solution \u2013 Providing highly efficient, automated magnetization and testing integrated equipment for new energy vehicles, consumer electronics, and industrial motor manufacturers. Significantly boosts production efficiency by 300%, reduces labor costs, and ensures consistent product quality.<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"JiuJu<\/a>

JiuJu Magnetic Stripe Magnetization Video Case: Medical Magnetic Stripe Magnetization<\/a><\/h3>
<\/i>January 7, 2026<\/span><\/div>

\u4e45\u5de8\u5145\u78c1\u89c6\u9891\u6848\u4f8b\uff1a\u533b\u7597\u78c1\u6761\u5145\u78c1\u3002\u4e45\u5de8\u81ea\u52a8\u5316\uff08\u5c0f\u5de8\u4eba\uff09\u63d0\u4f9b\u5145\u78c1\u8bbe\u5907\u3001\u8868\u78c1\u68c0\u6d4b\u3001\u78c1\u8def\u673a\u6574\u4f53\u65b9\u6848\uff0c\u78c1\u5bc6\u6ce2\u52a8\u00b10.2%\u3001\u5373\u5145\u5373\u68c0\u3002\u8054\u7cfb\u4e45\u5de8\u81ea\u52a8\u5316\u83b7\u53d6\u66f4\u591a\u5145\u78c1\u65b9\u6848\u62a5\u4ef7\uff0c+86 134-2897-6919\/180-0255-6337\u5fae\u4fe1\u540c\u53f7\u3001\u90ae\u7bb1zx@szjiuju.com\u3002<\/p><\/div><\/div><\/div><\/div>\n\n\n\n

\"Video<\/a>

Video Guide on How to Select a Magnetizing Machine\u2014Jiuju Magnetizing Machines<\/a><\/h3>
<\/i>August 8, 2026<\/span><\/div>

When selecting a magnetizing machine, most people focus solely on the main unit\u2019s power as their first step\u2014and this is precisely the biggest misconception. The magnetizing effect depends on the synergy between energy output and the magnetic field focusing provided by the fixture, not simply on the rated power.<\/p><\/div><\/div>

\"A<\/a>

A 20-Second Video Guide on How to Choose a Magnetizing Machine\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>July 21, 2026<\/span><\/div>

Learn how to select the right Jiuju magnetizing machine in just 20 seconds and easily find the model that fits your needs. You can check the specifications from multiple angles one by one. Start by determining the type of magnet in your product; different materials correspond to specific machine specifications.<\/p><\/div><\/div>

\"3000V<\/a>

3000V Magnetizing Machine and Chiller Operation Demonstration Video\u2014Jiuju Magnetizing Machine<\/a><\/h3>
<\/i>July 3, 2026<\/span><\/div>

This issue provides a comprehensive guide to the standard operating procedures for ice water machines. Mastering the correct usage will effectively improve the equipment\u2019s operational efficiency. Before starting the machine, inspect the piping, wiring, and water level to ensure there are no leaks and that all components are in good condition. Turn on the main power supply, check the equipment\u2019s self-test status, and set operating parameters such as water temperature and pressure according to production requirements.<\/p><\/div><\/div>

\"Video<\/a>

Video on the Wiring Procedure for a 3000V General-Purpose Industrial Magnetizer\u2014Jiuju Magnetizer<\/a><\/h3>
<\/i>July 2, 2026<\/span><\/div>

Before proceeding, be sure to disconnect the equipment from the main power supply and verify that the unit is completely de-energized to prevent any live wiring work. First, inspect the power cord and connection cables to ensure there is no visible damage or wear, and that the connectors are free of debris and dirt. Match the connectors to the corresponding labels on the equipment, and connect the power supply line, magnetizing coil line, and control line in sequence. Ensure the plugs are securely locked into place, and arrange the cables neatly so they are not pinched or tangled.<\/p><\/div><\/div><\/div><\/div>\n<\/div><\/div>

<\/div><\/div>\n<\/div>\n<\/div>
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